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MIG welding machines do come with several disadvantages though. If the BBQ smokers are getting made in large numbers in a production setting, then a MIG welder may be an excellent way to increase productivity. MIG welders are also better suited than stick welding to join materials other than carbon steel together. Also, MIG welding is considered a fast travel speed process when compared with many other welding processes.
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MIG welders are excellent choices to build a BBQ smoker with because of the amount of skill it takes to learn how to make a MIG weld, which is arguably less than that required to stick weld or use other welding processes. MIG welders also require shielding gas, unlike stick welders. This wire feeding system could be internal like that of a Lincoln Power MIG 180C, or external such as an LN25 wire feeder combined with an EX360 welding power supply. For one, they require a wire feeding system. MIG welders are similar to stick welders in the sense that the electrode is also the weld filler metal, but MIG welders do come with other added complexities. Gas metal arc welders, less formally known as metal inert gas (MIG) welders, are another excellent category of welding machine to use when assembling a BBQ smoker. Finally, if non-ferrous or stainless steels are being welded, it may be better to use an alternative welding process. The weld spatter can be taken care of by proper post-weld cleaning though. If weld spatter is a concern, which it may be if a paint or powder coating is going to applied after fabrication, then a stick welder may not be the best choice as the stick welding process can expel a lot of molten metal from the weld puddle. If thin materials, especially those less than 1.5 mm, are to be welded, then stick welding could be troublesome because even the small electrodes are somewhat large when compared with other welding processes. Stick welders are not the answer for all BBQ smoker welding activities though. Coming in with a maximum amperage of 275, the ES275i will be capable of welding BBQ smokers made of the thickest steels. Stick welders such as the ES275i can also join very thick materials. The reduced amount of time spent cleaning off mill scale and rust prior to welding allows one to get to that first slab of St. Another advantage of stick welders is that they can be used to join dirtier material because of the flux coating on the electrodes that the machines use. This is nice if you have multiple projects ongoing. Inverter power sources, like the ES275i stick welder, are especially mobile because they do not have big, heavy transformers, making them much more carryable.
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All of this makes for a very robust and relatively portable welding system. They do not require shielding gas, they do not require advanced electrical waveforms, and they don’t require a wire feeding system. Stick welders, when compared with other welding power sources, are very simple. Shielded metal arc welders, colloquially known as stick welders, are an excellent way to weld together the components of many types of BBQ smokers. Shielded Metal Arc Welders (Stick or SMAW) Therefore, it is important to know at the start what type of welder will be required to make a BBQ smoker. While one may feel comfortable with procuring the material, cutting out the doors, and forming the metal of the smoke chimney, uncertainty may arise when it comes time to join these materials with a welding machine.
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Making barbecue smokers has long been a favorite hobby of backyard cooks and professional pitmasters alike.
There may only be one thing better than eating delicious barbecue cooked slow and low on a smoker, and that is eating some delicious barbecue that you cooked slow and low on the barbecue smoker that you made.
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